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Engineering Services/Nuclear:

Design Bases Integration

MPR's Nuclear Experience

The development of a successful utility engineering organization, capable of providing timely and accurate solutions to plant problems and satisfying industry regulator, requirements, depends on the successful integration of the unit design basis with the evolving condition of the plant. This requires a long-term commitment to understand, maintain and comply with the unit design basis in performing all plant activities. The key to success in this is establishing the ownership of the plant design basis. Our experience suggests that ownership can only come after the discipline engineers develop an understanding of how to apply the design basis in their activities and become familiar with the design basis documents and their maintenance.

MPR has developed a plan for integrating the design basis into the ongoing activities of engineering work. Reviews of recent engineering work products together with hands-on instruction are key components of any successful integration plan. Our approach focuses on the root cause of the issue: changing engineering work habits to ensure correct and complete use of design bases information and instilling the vital sense of engineering responsibility for maintaining control of the unit design basis and configuration agreement of design documents. The MPR approach developed to achieve this goal consists of the following four steps:

  1. Design Input Integration Development
    The specific uses of design basis products that support the design input definition are defined. Engineering data management tools are identified that will facilitate the use of design basis products. Specific improvements in the technical tools available to engineer solutions to plant problems are also identified. Provisions in existing procedures controlling design input are evaluated.

  2. Design Closeout Integration Development
    The specific activities necessary to control design basis documentation as a result of a change to the unit are defined. Engineering data management tools are identified to facilitate control of design basis documentation. The specific feedback from plant changes and their impact on utility documentation and commitments is identified. Provisions in existing procedures controlling design closeout are evaluated.

  3. Guidelines for Design Integration Principles
    A Design Control Manual is developed to foster personnel commititment by utility engineers to the principles and practices of Design Basis Integration. Major topics include the importance of an accurate and accessible design basis to effective technical support of the plant, characteristics of design basis reconstitution (DBR) products, the use of DBR products in design input, and configuration management controls on design basis. These guidelines provide guidance for the completion of specific engineering tasks within the requirements defined in the existing engineering procedures.

  4. Detailed Follow-up of Integration
    The principles of Design Bases Integration in daily practice are demonstrated. Classroom instruction and/or individual assistance with actual utility problems can be used to provide this demonstration. Instruction in the use of configuration management tools and the meaning of design basis is provided, as well as how to address and resolve discrepancies involving the design basis.
The specific approach to Design Basis Integration is tailored to meet the specific needs of a generating station and its staff. This approach to Design Basis Integration has been successfully implemented at a number of nuclear generating stations. An immediate improvement in engineering personnel approach and attitude has been observed. This has translated into the longer term improvement of the plant operation through more complete engineering and identification and resolution of potential problems with modifications prior to their implementation in the plant. Improvement in the engineering efficiency, has also been realized from the improved understanding of all plant individuals of the role and responsibilities of engineering for design basis.

Contact

For further information on our approach to Design Bases Integration or other engineering services provided by MPR Associates contact Phil Kasik or Larry Cundy.

More MPR Nuclear Experience

The following pages provide insight on our experience in a few of MPR's nuclear D&D projects:


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